Here are the symptoms: I pull in the clutch level. Angle the Brake Lever to about 45 ̊ and tighten clamps on both levers. Symptoms: The clutch lever feels lumpy during clutch engagement/disengagement. Too Much Slack in the Clutch Cable #3. The clutchs rpm engagement should match the engine and the riders expectations. Tools You Need to Build Your Motorized Bicycle Step by Step to Build a Motorized Bicycle Step 1: Choose a Bicycle Step 2: Buy bike’s motor kit Step 3: Attach Engine Fitting in the bicycle Step 4: Attach sprocket to the bike Step 5: Attach spark plug in the engine Step 6: Assemble the clutch Step 7: Attach the drive chain. Fire up the bike and lift the back wheel off the ground and lock the clutch. Powered with a 79cc OHV (Overhead Valve) 4-Stroke engine with centrifugal clutch. 0:00 / 1:40 How To Fix Stuck Clutch / Wheel New Motorized Bike - Clutch Wont Disengage Hughes Motorized 32. Installation is simple, the only added complication being that you must switch the clutch mechanism to the ‘off” position before tuning your gears. The clutch, as reported by the customers, makes the bike move forward even when it is idle. Tools You Need to Build Your Motorized Bicycle Step by Step to Build a Motorized Bicycle Step 1: Choose a Bicycle Step 2: Buy bike’s motor kit Step 3: Attach Engine Fitting in the bicycle Step 4: Attach sprocket to the bike Step 5: Attach spark plug in the engine Step 6: Assemble the clutch Step 7: Attach the drive chain. After 10 mins of riding and a couple start stops the clutch wouldn’t disengage the engine anymore. Problems faced by customers. CDHPOWER Motorized Bike 66cc-80cc Clutch Control Handle with Cable Parts Combo,Bike Engine Clutch Handle and Cable Assembly 80CC Gas Motorized Bicycle. Taking extra care with the mounting process will save hours of work, frustration and money. Chain Sprockets are Worn-Out. Clutch constantly engaged!. Installation is simple, the only added complication being that you must switch the clutch mechanism to the ‘off” position before tuning your gears. If your clutch went first your engine would have kept running but your clutch would have been slipping. How to Reduce Your Motorized Bike Engine’s Vibration. Why wont my motorized bike start?. The indication of low mileage is high rpm with but slow speed. The motor will begin to turn and fire occasionally. How to fix a slipping clutch on a motorized bike Everything Off-Road Carburetor And Clutch / Adjusting Your New Motorized Bikes Carburetor & Clutch / Bike Berry BikeBerrycom. These motors have been known to fall off the frame in mid-drive when improperly mounted with catastrophic consequences. Motorcycle clutch slipping is a problem that can occur when the clutch disc and flywheel are not able to grip each other tightly enough. In either case, it’s going to cause your bike to run rough. Clutch problems on 4 stroke 49cc engine kit. Installation is simple, the only added complication being that you must switch the clutch mechanism to the ‘off” position before tuning your gears. When the bike is in gear and i let go of the clutch the bike wont stall and it wont go ahead. How to fix clutch on your motorized bicycle motorized bike Seedless Grapes 1. 4 step clutch adjustment: 1. How To Replace / Repair 4 Stroke Motorized Bicycle Clutch http://custombuiltmotorizedbicycles. Time to take the head off and take a look or use a bore scope down the plug hole. (optional) A spark plug removal tool. The best solution is to get a heavy duty clutch from Staton-Inc that many HS-142F engine riders here swear by. DONSP1986 Clutch Repair kit (Bucking bar,camshaft Shifting Rod, Clutch arm Column Shank etc) Gas Engine Cylinder 2 Stroke Gas Motor for Gas Motorized Bicycle. Each of these reasons responsible for motorcycle gear not shifting smoothly are described in detail below. Thread starter Toby woodman; Start date 50 minutes ago; Toby. Step 5: Attach the Rear Sprocket. Why Wont My Motorized Bike Start?. Clutch/engine seized cylinder head won’t come off I have a new 66cc engine kit. 92K subscribers Subscribe 37K views 3 years ago Lets look at why you dont get any. If that checks out, you can then measure the resistance between the secondary wire (plug wire), w hich should measure in the thousands. Read this article to find out why your motorcycle clutch is not disengaging. If your clutch is too tight (i. It appears that the fixed pin, (Item # ENG2S66-25SSP ) part #25 in the diagram, may come loose from its position in the clutch gear cover and therefore, allow the Camshaft Shifting Rod, (Item. Bikes>Trouble Shooting Guide For Go Karts and Mini Bikes. How to Diagnose Motorcycle Electrical Problems. This will cause your engine to grip the clutch drum at a lower rpm and the extra material will reduce heat. Read this article to find out why your motorcycle clutch is not disengaging. Motorized Bikes 101:How To Fix a Slipping Clutch/adjustment 2stroke. The engine will burn a lot of fuel to power the rear wheel, but the. The motor will have a lot of stressed being placed on it and it absolutely cannot be compromised. The most common reason why your motorcycle is stalling even with the clutch handle pulled in is because your clutch cable stretches over time and becomes loose. Powered with a 79cc OHV (Overhead Valve) 4-Stroke engine with centrifugal clutch. The noise goes away if I pull in the clutch and let go of the throttle. Clutch / Wheel New Motorized Bike. Motorcycle Engine Halting At The Middle of The Road or Not Starting At All : Usually one can experience a problem during the cold start of a bike, especially if it is being started after a certain period of delay. If your motorcycle tends to slow the mileage, the cause is slipping clutch. Good thing parts are cheap! Also I forgot to mention, I ran her fat and happy w a rich ratio i forget maybe like 20:1 and 91 oct rating. Your motor mount is what supports the. When I tried to re start it, the clutch started slipping. Equipped with a well-built frame and 12 gauge spoke wheels and a Front and Rear disk brake to handle rough terrains. The bulk of starting issues with motorized bicycle engines are fuel related 1) Flooded engine, 2) sticking float or 3) blocked fuel jet, There are some useful first steps to check. This will cause your engine to grip the clutch drum at a lower rpm and the extra material will reduce heat. Why is my clutch not working? Reasons for Clutch Failure. If your motorcycle tends to slow the mileage, the cause is slipping clutch. Spark plug wire not connected 6. The motorcycle wont move when I let the clutch out. It appears that the fixed pin, (Item # ENG2S66-25SSP ) part #25 in the. how to repair or adjust clutch on 4 stroke bicycle motor. com%2f5-ways-to-tell-your-motorcycle-clutch-is-bad%2f/RK=2/RS=TYZMZOAuE8bnTC. If the motor is not mounted securely, you will have constant problems with the motor twisting in the frame. One of the best and simplest ways to immediately resolve your 2-stroke engine’s vibration issues is to install a vibration motor mount. Why Do Motorcycles Stall: Explanation & Troubleshooting Guide. You can do this with the engine on the bike if you have room on your build. The clutchs rpm engagement should match the engine and the riders expectations. Motorized Bicycle Assembly Overview : 9 Steps (with Pictures >Motorized Bicycle Assembly Overview : 9 Steps (with Pictures. We have had a few customers tell us about a problem that is occurring with the clutch lever assembly on the 2-stroke 66cc SkyHawk Angle Fire Engine. What may cause motorcycle clutch slipping? 1. How to fix clutch on your motorized bicycle motorized bike Seedless Grapes 1. I show you how to fix a slipping clutch and maintain your motorized bike. If everything looks good and the bike still wont start, it may be time to replace the starter motor. A dragging clutch is one where the engine and rear wheel are not completely disengaged when the clutch lever is pulled in. Motorized Bicycle Troubleshooting. Motorized bike 2stroke Kit Common Clutch Problem solution! - YouTube 49cc 66cc 80cc 2stroke motors all have something that can wear out and make you think your engine is falling apart. While I was riding it, the engine started clicking and then Stalled. A lack of oil flow can cause overheating and clutch seizures, and clogged fuel lines and airflow can cause complex problems we covered elsewhere on the list. Other signs of a bad clutch may also include a stuck clutch lever, hard shifts accompanied by a. Motorized bike 2stroke Kit Common Clutch Problem solution!. As a 2-stroke or 4-stroke engine vibrates against the mount and bicycle frame, it will cause damage including scrapes and even cracks over time. How to fix a slipping clutch on a motorized bike Everything Off-Road Carburetor And Clutch / Adjusting Your New Motorized Bikes Carburetor & Clutch / Bike Berry BikeBerrycom Hughes. Electron Ignition Coil (CDI) 11. gonna have to screw it lean all the way then back it out every couple pulls soon i think. If your motorcycle tends to slow the mileage, the cause is slipping clutch. The first problem was burn completely the clutch, after 5 miles of use. Your motor mount is what supports the. Use the throttle to vary road speed and move the choke lever to a position that keeps the motor running evenly. - 25% stripped threads on the star nut. Motorized Bicycle Trouble Shooting Eli New Member. If everything looks good and the bike still wont start, it may be time to replace the starter motor. If the motor is not mounted securely, you will have constant problems with the motor twisting in the frame. 1 Motorized bike carburetor problems The most common carburetor for motorized bicycles is. This can cause the engine to stall, or cause the motorcycle to lurch forward or backward. Adjust the flower nut until your bike rolls freely. Im guessing she leaned out and wrecked your piston, cylinder, and rings, possibly taking out the seal behind the little gear and now letting your clutch slip cause it has 2 stroke oil residue on it. Adjust the clutch cable to get the clutchs camshaft to be perfectly flat against the pin. Known Issues & Problems with Bafang Products + Help. Tightening the cable made the clutch work again, but the clutch arms resting spot with the clutch engaged (clutch lever out) was now under the carburetor. Motorized Bicycle Forums. Other signs of a bad clutch may also include a stuck clutch lever, hard shifts accompanied by a clunking sound or jerk, and difficulty getting the motorcycle to shift gears. A lack of oil flow can cause overheating and clutch seizures, and clogged fuel lines and airflow can cause complex problems we covered elsewhere on the list. How to fix clutch on your motorized bicycle motorized bike Seedless Grapes 1. - 65% lost ball bearing (the ball that sits behind the clutch pin). Using the wrong fluid in your hydraulic clutch is also a problem that can lead to a clutch that wont disengage, though this is an extreme situation, to be sure. These are telltale signs that the clutch basket and/or inner hub is damaged and needs inspection. 1) Make sure all bolts are tightened down around your engine Make sure all nuts and bolts are snug per maintenance instructions, including the cylinder head, manifold, and. With the clutch off, the lower arm is free to move unrestricted, making it easier to set your cable tension etc. I have cleaned and de greased the clutch pads and adjusted it but it still slips and the engine won’t turn over. 5 Ways To Tell Your Motorcycle Clutch Is Bad. Adjust the flower nut until your bike rolls freely. Adjusting and Inspecting Motorcycle Clutch That Drags. the plate doesnt make contact with your pads) the motor wont start. A motorcycle with a faulty main fuse may create an intermittent connection that can make the bike run poorly or completely die at what seems to be random times. How to Build a Motorized Bicycle From Scratch in Easy Steps. Forums Bicycle Motor 1 2 3 137 Next Filters Sticky threads So your HT bicycle engine wont start, well lets take a look. Strong vibrations can cause motorized bikes to become cracked or chipped over time. The result will be broken engine mounts and studs. #1 Hi there guys, Im having some problems on a 4 stroke engine kit. The most common bicycle motor clutch problems are Incorrect setup or installation. Motorized Bike Clutch Repair (Advance) LA Hover Bikes 21K subscribers Join Subscribe Share Save 24K views 1 year ago #1036 How to deal with internal clutch issues on a motorized bike. 52K subscribers Subscribe 63K views 4 years ago I show you the proper and. How To Replace / Repair 4 Stroke Motorized Bicycle Clutch http://custombuiltmotorizedbicycles. Not Enough Slack in the Clutch Cable #2. been playing with the carb for like 2hours now. 9 Reasons Why Motorcycle Gear Is Not Shifting Smoothly. However, modern oils can sometimes cause this problem. One major reason why your motorcycle gear shifting is not smooth is because of improper slack in the clutch cables. The resistance should measure around. 49cc Clutch Quick Fix Tip with a Bike Not Moving Southern Custom CC 7. Not Enough Slack in the Clutch Cable. A Philips screwdriver. The best solution is to get a heavy duty clutch from Staton-Inc that many HS-142F engine riders here swear by. Locking Alloy Clutch Lever 12. The first time I rode it with the makeshift bucking bar the clutch would disengage the motor. When the motorcycle is running, both the engine and the transmission are in motion, and the clutch is engaged. The diameter of the heavy duty clutch is much larger than the three-arm stock clutch and has more grip material. These notes clarify the setup, adjustment, and operation of motorized bicycle clutch assemblies. comCheck out my Website for more information on my creations:ht. Symptoms: The clutch lever feels lumpy during clutch engagement/disengagement. found gas in the oil case, drained it, lit it on fire to burn any fuel in there, then refilled on oil. Clutch On 80Cc Bicycle Motor. If your motor is hot to the touch instead of turning electricity into power, the motor is working too hard and turning energy into heat. Motorized Bike Clutch Troubleshooting Clutch Problems. Problems with the parts of 80cc bike motor clutches are rare, however, factory adjustment can be poor and incorrect installation and losing the ball behind the clutch pin are. With the clutch level still out and no engine power, I am. Other signs of a bad clutch may also include a stuck clutch lever, hard shifts accompanied by a clunking sound or jerk, and difficulty getting the motorcycle to shift gears. Check fuel level and top up if necessary. We have had a few customers tell us about a problem that is occurring with the clutch lever assembly on the 2-stroke 66cc SkyHawk Angle Fire Engine. These tools provide extra support for the bike’s frame, which in turn reduces vibration and protects the bike’s engine. Install Rubber Vibration Motor Mounts. If your clutch is too tight (i. When we open the throttle on an ebike, we supply electricity into the motor to drive it forward. Still, its essential to know which type of fluid your particular year-model bike uses. The first problem was burn completely the clutch, after 5 miles of use. How to fix a slipping clutch on a motorized bike Everything Off-Road Carburetor And Clutch / Adjusting Your New Motorized Bikes Carburetor & Clutch / Bike Berry BikeBerrycom Hughes. If your motor is hot to the touch instead of turning electricity into power, the motor is working too hard and turning energy into heat. Clutch is Pressed or Released? (Solved)>Motorcycle Dies When Clutch is Pressed or Released? (Solved). Motorized Bicycle Starts then Dies 1. com You can buy a new clutch and many other parts HERE: http://www. You need to be able to pull on. When we open the throttle on an ebike, we supply electricity into the motor to drive it forward. We will discuss these causes in detail but first, we need to understand the function of a clutch. Loose Motorcycle Clutch: 7 Reasons with Solution Explained. #1 Hi there guys, Im having some problems on a 4 stroke engine kit. Motorized Bicycle Starts then Dies 1. Adjust the clutch cable to get the clutchs camshaft to be perfectly flat against the pin. Each of these reasons responsible for motorcycle gear not shifting smoothly are described in detail below. Bike is >Brand new engine kit, infuriating clutch problems. There have been a few customers that have experienced the 9 or 10 tooth gear, that attaches the chain to the transmission, slipping and making it seem like the centrifugal clutch is not engaging. The motor will have a lot of stressed being placed on it and it absolutely cannot be compromised. When it should have tension and actuate the clutch plates within a few degrees of parallel, it was catching tension about 10 or 15 degrees in. First measure the resistance between the primary wire that comes from the CDI box and the ground or ground wire. I will include a video later, but the problem is when I go 18mph or above or If I have the clutch pulled in and go like 4/6ths throttle it makes a horrid Grinding Noise, making it so I dont go that fast. Having problems with your 2 stroke bicycle engine? Rest assure, by following this trouble shooting guide, youll be sure to be back on the road in no time! Were Here to Help We have the best customer service and education in the industry. Have questions or need help? Give us a call 1-800-317-0479 Serving You Since 2007. Clattering and slapping could mean cam chain or tensioner A din from the drivetrain could indicate chain problems If your motor is gurgling you could have a coolant issue A knocking sound from. it want work no meter what i do : adjusted. The most common cause of this problem is a badly adjusted clutch. A lack of oil flow can cause overheating and clutch seizures, and clogged fuel lines and airflow can cause complex problems we covered elsewhere on the list. Motorized Bicycle Trouble Shooting. Why Is My Motorcycle Clutch Not Disengaging?. These tools provide extra support for the bike’s frame, which in turn reduces vibration and protects the bike’s engine. When it should have tension and actuate the clutch plates within a few degrees of parallel, it was catching tension about 10 or 15 degrees in. If your clutch went first your engine would have kept running but your clutch would have been slipping. May 26, 2009 #1 this is for you guys who clutch is slipping and your wanting to get more tension on the real clutches spring and not a little spring under the pressure plate. Set the choke to the ‘half closed’ position (lever down is the ‘Off’ position). Top Quality Japanese 202 Main Bearings 7. As the motor warms up less choke will be required and after about 30 seconds the motor should run properly without any choke (lever down on NT carb). If the clutch works properly for its application, then no Jack brake at any speed. Clogged or wet air filter: The air filter functions as the lungs of the engine, if its wet or clogged with dirt the engine is unable to breathe and it may be difficult or impossible to start. To tell if your motorcycle clutch is bad, you’ll need to look for signs such as unexplained high revs and lowered gas mileage. My clutch arm is stiff to pull in, which. Motorized bicycle clutch adjustment. With clutch engaged (lever released), rock bike rearwards until resistance is felt. The bike goes into every single gear but wont move when i let the clutch out. The most common cause of this problem. How to fix clutch on your motorized bicycle motorized bike Seedless Grapes 1. How To Fix Clutch On 80Cc Bicycle Motor. However, this problem is not very hazardous but in many cases, it has been reported to reappear even after getting it repaired from the garage. Some of the main causes of motorcycle clutch not disengaging are: Oily and sticky clutch plates. The motor won’t turn on. BUT now the issue is the bike wont start. Motorized Bike Clutch Repair (Advance) LA Hover Bikes 21K subscribers Join Subscribe Share Save 24K views 1 year ago #1036 How to deal with internal clutch issues on a motorized. Some of the main causes of motorcycle clutch not disengaging are: Oily and sticky clutch plates Damage to clutch wire Burst speed damage Overheating the pressure plates We will discuss these causes in detail but first, we need to understand the function of a clutch and what engaging and disengaging means. Trouble Shooting Guide For Go Karts and Mini Bikes. Strong vibrations can cause motorized bikes to become cracked or chipped over time. The engine will burn a lot of fuel to power the rear wheel, but the absence of gear causes the clutch to slip. Now put your hand over the clutch lever and operate both levers. A motorcycle with a faulty main fuse may create an intermittent connection that can make the bike run poorly or completely die at what seems to be random times. Engaging and Disengaging A Clutch. Problem 5: Broken motor, drivetrain, or transmission mount is a big issue. 52K subscribers Subscribe 63K views 4 years ago I show you the proper and easy way to adjust your clutch only takes. SO as of last night after hours and hours of confusing my self with this new clutch problem that Im now. Whats that noise? Motorbike troubleshooting by sound. Upgraded Twist Throttle and Cable With Grip 13. If the clutch engages below engine idle, the rider must lower the idle. Complete Clutch Cable Assembly with Clutch Wire Clip 5. 2) Check the chain tension Check the chain tension. Sometimes the lever can feel jerky. Motorized Bicycle Starts then Dies 1. adjusting the clutchs spring for more tension. 6K views 2 years ago I have motorized bicycle with 4 stroke motor, on first day after i finished assembling i had problem with clutch. Problems with the parts of 80cc bike motor clutches are rare, however, factory adjustment can be poor and incorrect installation and losing the ball behind the clutch pin are commonplace. 415 Bike Engine Drive Chain 8. Problems with the parts of 80cc bike motor clutches are rare, however, factory adjustment can be poor and incorrect installation and losing the ball behind the clutch pin are commonplace. 49cc Clutch Quick Fix Tip with a Bike Not Moving. The most common reason why your motorcycle is stalling even with the clutch handle pulled in is because your clutch cable stretches over time and becomes loose. Start by taking off the gear case cover on the clutch side of your 2-stroke engine, exposing the clutch plate and clutch wheel nut. 4 step clutch adjustment: 1. There can be various reasons for this. The first time I rode it with the makeshift bucking bar the clutch would disengage the motor. The diameter of the heavy duty clutch is much larger than the three-arm stock clutch and has more grip material. Regenerative braking on ebikes. Issues & Problems with Bafang Products + Help >Known Issues & Problems with Bafang Products + Help. If your clutch went first your engine would have kept running but your clutch would have been slipping. com You can buy a new clutch and many other parts HERE: http://www. I will include a video later, but the problem is when I go 18mph or above or If I have the clutch pulled in and go like 4/6ths throttle it makes a horrid Grinding Noise, making it so I dont go that fast. The friction in the clutch components causes overheating, especially when they are not lubricated 2. The battery probably has a management circuit called a (BMS) which keeps cells balanced and has several safety features including low voltage cut-off. Check the clutch cable tension, verify the spark plugs are firing, and make sure all of the fluids are fully flowing. How to fix a slipping clutch on a motorized bike Everything Off-Road Carburetor And Clutch / Adjusting Your New Motorized Bikes Carburetor & Clutch / Bike Berry BikeBerrycom Hughes. The best solution is to get a heavy duty clutch from Staton-Inc that many HS-142F engine riders here swear by. If your studs arent tightened you can be allowing air leaks around your engine, which leads to a lack of compression. When we close the throttle the motor generates electricity. If your clutch is too loose (i. - 5% a variety of other rare faults, including worn clutch pads. The bikes frame is where the engine and transmission are placed. Tightening the clutch handle nut can take up some of that slack and make your clutch function properly again. if the clutch plate squeezes down on the pads and the clutch arm is locked going in toward the motor) you wont be able to move the bikes rear wheel, locking the bike and engine altogether. Having problems with your 2 stroke bicycle engine? Rest assure, by following this trouble shooting guide, youll be sure to be back on the road in no time! Were Here to Help We have the best customer service and education in the industry. Put the clutch lever in the locked position. The clutch, as reported by the customers, makes the bike move forward even when it is idle. Im guessing she leaned out and wrecked your piston, cylinder, and rings, possibly taking out the seal behind the little gear and now letting your clutch slip cause it has 2 stroke oil residue on it. We have had a few customers tell us about a problem that is occurring with the clutch lever assembly on the 2-stroke 66cc SkyHawk Angle Fire Engine. In addition, the chain tension and alignment will be problematic. The electricity produces can be fed back into the battery to top up the charge. Install Rubber Vibration Motor Mounts. Overheating the pressure plates. lubed it and now the clutch freewheels moderately well after oiling. Off roads? No problem! Now go out and have an epic ride! *Patent Pending Built-in Jack-shaft Phatmoto Hilliard Heavy Duty #35 Clutch 12 Tooth. I adjusted the clutch once more but it only worked for one pull as well. With gear tuning done, flip the lever back to ‘on’. Warped Clutch Plates #6. How To Fix Stuck Clutch / Wheel New Motorized Bike. Chain Sprockets are Worn-Out #8. 7K subscribers Subscribe 328 18K views 2 years ago This is a common issue with. Every time you pull the clutch handle you’re stretching that thin cable. #1 Hi there guys, Im having some problems on a 4 stroke engine kit. Deficient service maintenance can quickly lead to a motorcycle that shuts off when you use the clutch. 4PbX8BaZGIOw- referrerpolicy=origin target=_blank>See full list on motorcyclehabit. A grinding noise also persists when the bike is kept idle. An improperly adjusted chain tensioner can cause the drive chain to bind within the engine, leading to the chain snapping. Sep 9, 2018 #1 I was cursing all day the other day, slowly, to seat some new rings in a new cylinder and after a short stop, the clutch wont dis-engage. Some of the main causes of motorcycle clutch not disengaging are: Oily and sticky clutch plates Damage to clutch wire Burst speed damage Overheating the pressure plates We will discuss these causes in detail but first, we need to understand the function of a clutch and what engaging and disengaging means. 4 step clutch adjustment: 1. Major cable adjustments can be done at the clutch arm with the clutch wire clip (or clutch cable stop). One of the best and simplest ways to immediately resolve your 2-stroke engine’s vibration issues is to install a vibration motor mount. How to use a carburetor on a motorized bike? Open the fuel tank by removing the stop valve. Fire up the bike and lift the back wheel off the ground and lock the clutch. Check the clutch cable tension, verify the spark plugs are firing, and make sure all of the fluids are fully flowing. Motorized Bicycle Trouble Shooting Use this area to post problems that may arise, if you could use some help in figuring out what is wrong with your engine and what needs to be done to achieve top performance. Use your Philips screwdriver to take out the locking screw in the center of the clutch plate. Deficient service maintenance can quickly lead to a motorcycle that shuts off when you use the clutch. A dragging clutch is one where the engine and rear wheel are not completely disengaged when the clutch lever is pulled in. To tell if your motorcycle clutch is bad, youll need to look for signs such as unexplained high revs and lowered gas mileage. Start by taking off the gear case cover on the clutch side of your 2-stroke engine, exposing the clutch plate and clutch wheel nut. Then discovered my makeshift bar was too short. How to fix clutch on your motorized bicycle motorized bike. clutch problems. Motorcycle wont move in gear when i let the clutch out. May 26, 2009 #1 this is for you guys who clutch is slipping and your wanting to get more tension on the real clutches spring and not a little spring under the pressure plate. com: Motorized Bike Clutch. Tightening the cable made the clutch work again, but the clutch arms resting spot with the clutch engaged (clutch lever out) was now under the carburetor. Tightening the cable made the clutch work again, but the clutch arms resting spot with the clutch engaged (clutch lever out) was now under the carburetor. Motorcycle Dies When Clutch is Pressed or Released? (Solved). Sit on the bike and see if you can comfortably grab the brake lever by putting your hand between the clutch lever and the handle bar. Put the clutch lever in the locked position. One major reason why your motorcycle gear shifting is not smooth is because of improper slack in the clutch cables. com/_ylt=AwrFQq4iAVhkffQ6Ho1XNyoA;_ylu=Y29sbwNiZjEEcG9zAzUEdnRpZAMEc2VjA3Ny/RV=2/RE=1683517858/RO=10/RU=https%3a%2f%2fmotorcyclehabit. Not Enough Slack in the Clutch Cable. If your clutch plates are dragging and they are not fully releasing whenever you are pulling the clutch. This can be frustrating if not diagnosed right away as it will make it seem like there is something else wrong with your bike. Motorized Bike Clutch Problems2 Stroke Trouble Shooting Guide. When you accelerate, the battery is supplying energy to the motor and the process is reversed when you brake. 0:00 / 1:40 How To Fix Stuck Clutch / Wheel New Motorized Bike - Clutch Wont Disengage Hughes Motorized 32. If your clutch plates are dragging and they are not fully releasing whenever you are pulling the clutch. Pedal the bike. There have been a few customers that have experienced the 9 or 10 tooth gear, that attaches the chain to the transmission, slipping and making it seem like the centrifugal clutch is not engaging. Strong vibrations or jerking at top speed. If you have experienced a problem with the engine revving up but the bike does not move, then check to see if the rear transmission gear has come loose. If the motor is not mounted securely, you will have constant problems with the motor twisting in the frame. How to use a carburetor on a motorized bike? Open the fuel tank by removing the stop valve. I show you how to fix a slipping clutch and maintain your motorized bike. Brand new engine kit, infuriating clutch problems. Turn on fuel tap and depress the ‘tickler’ for 3-10 seconds (the longer time in cold weather). Having problems with your 2 stroke bicycle engine? Rest assure, by following this trouble shooting guide, youll be sure to be back on the road in no time! Were Here to Help We have the best customer service and education in the industry. With clutch engaged (lever released), rock bike rearwards until resistance is felt. If engine speed cannot be lowered, then the clutch must engage at a higher rpm. The bike rolls in even in gear with the clutch out Motorcycle 2009 Hyosung Gt250r :sad2::crybaby: Please help.